A material that moulds to any shape, then holds firm.
Alltorc Innovations Ltd has developed an innovative, patented thermoplastic compound that can be thermally moulded at low melt temperatures — yet behaves as a semi-rigid, rubber-like solid once cured. One material; a portfolio of real-world products.
Material Innovation. Real World Impact.
flexiTorc® — low-melt, re-mouldable, re-usable
Every Alltorc product is built on a single uniquely formulated polymer blend. It softens at a low melt temperature so it can be shaped to any design, then sets rigid — and unlike most conventional thermoplastics, it can be reshaped and fully re-processed.
flexiTorc® is supplied as a 3D-printable filament in 1.75 mm and 2.85 mm diameters as well as in granular feedstock. It runs on standard FDM and direct-feed systems, validated across both consumer and industrial printers.
Unlike most conventional thermoplastics, flexiTorc® can be reshaped and fully re-processed. A worldwide manufacturing & distribution licence underpins commercial supply, with 50+ distributors across 20+ countries.
1.75 mm · 2.85 mm · feedstock
mould · adjust · repeat
breaks down & re-prints
no bespoke tooling
flexiTorc® filament — production reels
From a single polymer, two distinct frontiers
flexiTorc® is the platform. Today, two product programmes turn its low-melt adaptability into solutions for markets where fit, comfort, durability and re-use matter most.
flexiWrap®
A smart, reusable, lightweight and washable prosthetic wrap. It enables transtibial amputees to self-adjust the prosthetic socket fit at home or on the go — restoring independence and reducing clinical visits.
- Self-adjusting — fills changing void spaces
- Modular & washable — lumens lift out to clean
- Three sizes covering ~90% of transtibial amputees
torcTuff®
A thin, ~100 g stab-resistant sleeve (wrist-to-elbow) — high-level protection at ultra-light weight, which can be fully reprocessed.
- Tested per CAST BAS2017 & NIJ Level 2
- Thermally adjustable for individual fit
- Replaceable core — sustainable & repairable
Engineering a prosthetic wrap that adapts with the wearer
A residual limb can change volume for as long as 16 months following amputation. To fill the resulting voids between socket and liner, amputees currently pad with regular socks — ultimately not fit for purpose.
A wrap that enables the amputee to self-adjust to fill void spaces as the residual limb changes volume. flexiTorc® lumens soften at a low melt temperature so the device can be shaped, re-shaped and re-used — repeatedly.
“This product will be a game changer when it hits the market.”
— Prosthetist, 20+ years' NHS & Private clinical experience
Lightweight stab-proof protective sleeve
A lightweight, easy-to-fit, stab-proof sleeve where the flexiTorc® outer material can be removed, reprocessed and reused if the product becomes damaged.
* Year ending March 2024, excl. Greater Manchester. Source: Office for National Statistics (ONS).
Security personnel
High engagement; risk of escalation if armour is visible.
Bus & taxi drivers
Seated posture; movement can't be restricted.
Retail staff
High mobility, low perceived risk, high turnover.
Teachers & pupils
Sensitive setting; non-threatening appearance essential.
Where flexiTorc® goes to work
Rapid iteration with no tooling costs, low-heat reshaping and full re-usability.
Prototyping
Rapid iteration of complex shapes with no tooling costs, using standard FDM and direct-feed equipment with low-heat reshaping.
Medical devices
Custom-fit orthotics, prosthetics and rehabilitation aids tailored precisely to individual patient requirements.
Tooling & fixtures
Low-volume production tooling that can be reshaped on-site — cutting lead times and manufacturing costs.
Automotive
Lightweight, durable components ideal for custom runs and rapid prototyping in automotive design.
Consumer goods
Personalised wearables, protective accessories and ergonomic products tailored to the individual.
Education & research
Safe, reusable material for academic institutions and R&D labs exploring additive manufacturing.
Backed from the start of the torc journey
Invaluable support from leading universities, research centres, innovation agencies and funders across the UK.
What researchers and clinicians say
3D structures were successfully printed today using your material, and with good quality. It is the most straightforward material I have ever tried in our equipment.
Using torc material, which can be fully customised on the patient, will revolutionise orthotic care.
This product will be a game changer when it hits the market.
Custom-fit on the patient, lightweight and re-usable — torc material answers needs conventional devices simply cannot.
The Leadership Team
Alltorc is led by directors with deep experience in international engineering businesses, materials commercialisation and innovation funding.
- 40+ years' senior management in engineering across the UK & USA.
- Senior member of a PLC executive team that floated an electronics group on the Unlisted Securities Market.
- SVP of a specialist engineering firm in Massachusetts — oversaw 250% revenue growth to $45M over three years.
- Co-founded an agency helping inventors access innovation funding via universities, regional authorities, the ERDF, UK Innovation Hubs and Innovate UK.
- Co-founded torc2 Ltd — developed the low-melt thermoplastic now at the core of AllTorc's IP strategy (European Patent 3107507 and four trademarks).
- 40+ years in business development, marketing and finance — advising directors and owners across blue-chip, large and small organisations.
- Skilled across finance, marketing, database and project management, and strategy — translating concepts into action.
- Restructured a workwear sales team to deliver a £400,000 (10%) turnover uplift in twelve months.
- Designed and introduced an online shop with major blue-chip clients, delivering a complete end-to-end solution for all parties.
- Restructured and managed the cashflow of a £5m-turnover company, keeping it viable until a buyer was found so owners received full value.
- An integral part of the development of torc2 Ltd and its associated companies.
Ready to shape the future?
Alltorc Innovations Ltd is inviting investment from up to two strategic partners to carry a validated materials-technology business through to commercialisation and future sale.
Read the full investor proposal
Available for review: Executive Summary · 3-Year P&L · Balance Sheets — provided as a separate document.
Let's talk Alltorc.
Whether you're an investor, a clinical partner, a distributor or a manufacturer — we'd welcome the conversation. Further details on the technology and the opportunity are available on request.
Kingsthorpe
Northampton
NN2 8AJ
United Kingdom